 The fiberglass door shell...  The fiberglass door shell was triangulated to the fiberglass base mold to complete the door panel shape. |  The fiberglass panel was completely...  The fiberglass panel was completely taped with 3M 233+ masking tape. |  A foil template was created...  A foil template was created of the desired concept car shape. |
 The speaker rings (or tires)...  The speaker rings (or tires) were test-fit in the speaker location. |  The foil template was cut...  The foil template was cut to the desired shape. |  The entire mold was sprayed...  The entire mold was sprayed with 3M Super 77 spray adhesive and heavy-duty aluminum foil was spread into place. |
 Four layers of 1.5-ounce fiberglass...  Four layers of 1.5-ounce fiberglass mat was applied and allowed to dry. |  The thin fiberglass mold was...  The thin fiberglass mold was allowed to dry in place on the door panel for several days. |  The concept car molds were...  The concept car molds were cut down to shape with a jigsaw at slow speed. Running the jigsaw at a slow speed prevents the blade from heating up and dulling the teeth. |
 The mold was test-fit on the...  The mold was test-fit on the door panel and bolted into place with 8/32 bolts. |  The speaker rings were molded...  The speaker rings were molded into the front and rear sections of the car with body filler. |  Rage Gold body filler was...  Rage Gold body filler was applied to the entire mold. |
 The body filler was sanded...  The body filler was sanded completely smooth with 36-grit sandpaper. |  The speaker was bolted into...  The speaker was bolted into place and white chipboard templates were cut to create body panels on the car. |  One-eighth-inch acrylic was...  One-eighth-inch acrylic was cut down to shape and flush-routed on the router table. |
 The clear acrylic window was...  The clear acrylic window was bent with a torch and positioned on the body of the car. |  Three-eighth-inch aluminum...  Three-eighth-inch aluminum was CNC-cut and milled to create exhausts for the car, shown here in the mock-up. |  Three-quarter-inch plastic...  Three-quarter-inch plastic tubes were cut to shape to create chambers for the exhausts. |