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1 and 2. Since I knew the radius of the PVC, the outer size was easy to figure out. I then drew up a few braces using a square, adjustable angle finder, and some Mobile Solutions templates. Once the final MDF brace template is done it can be transferred to aluminum on the router table. I'm lucky enough to work with someone who could transfer my design and CNC it, so they were all perfectly symmetrical. View Related Article
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