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Peace Love And Bass Part 3 - Digital Designs 2007 Honda Civic Si

Digital Designs 2007 Honda Civic Si Stock Door Panel
The stock door panel has some... 
   
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Digital Designs 2007 Honda Civic Si Stock Door Panel
The stock door panel has some cool shapes and lines, but isn't quite finished. To accent the stock look, some acrylic speaker grilles were in order.
Digital Designs 2007 Honda Civic Si Master Pattern
The master pattern was cut... 
   
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Digital Designs 2007 Honda Civic Si Master Pattern
The master pattern was cut out on a scroll saw. Once the master was cleaned up and perfected, the centers of the other pieces were trimmed out on the scroll saw so that the router, with a flush trim bit, could finish it off in a clean manner.
Digital Designs 2007 Honda Civic Si New Grille
Once finished on the router,... 
   
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Digital Designs 2007 Honda Civic Si New Grille
Once finished on the router, the stock grille was removed and the new grille, glued in place. The guys at Performance Audio also added some red LED accent lighting behind the panel to make the grille glow.
Digital Designs 2007 Honda Civic Si Ultrasuede Panel
Once trimmed out in Ultrasuede... 
   
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Digital Designs 2007 Honda Civic Si Ultrasuede Panel
Once trimmed out in Ultrasuede and vinyl, the finished panel is much cleaner than stock.
Digital Designs 2007 Honda Civic Si Trunk Floor Trim
The trunk started out with... 
   
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Digital Designs 2007 Honda Civic Si Trunk Floor Trim
The trunk started out with a basic floor trim shape in 1/2-inch MDF.
Digital Designs 2007 Honda Civic Si Sub Amp
The sub amp and wiring accessories... 
   
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Digital Designs 2007 Honda Civic Si Sub Amp
The sub amp and wiring accessories were added to get an idea of the available room.
Digital Designs 2007 Honda Civic Si Mdf Skeleton
Carson built this MDF skeleton... 
   
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Digital Designs 2007 Honda Civic Si Mdf Skeleton
Carson built this MDF skeleton to fit the shape of the floor and emulate the final shape of the new tub.
Digital Designs 2007 Honda Civic Si Test Fit
Always test-fit your skeletons... 
   
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Digital Designs 2007 Honda Civic Si Test Fit
Always test-fit your skeletons and trim pieces. If it's not perfect here, it won't be perfect later.
Digital Designs 2007 Honda Civic Si Fleece
The fleece was stapled to... 
   
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Digital Designs 2007 Honda Civic Si Fleece
The fleece was stapled to the edges of the MDF skeleton. Be sure to pull it tightly so that there are no sags once the resin is applied. Fleece has a tendency to loosen up when it is gets wet, so it must be really tight.
Digital Designs 2007 Honda Civic Si Components Test Fit
The components were test-fit... 
   
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Digital Designs 2007 Honda Civic Si Components Test Fit
The components were test-fit again to mark the exact locations.
Digital Designs 2007 Honda Civic Si Fiberglass Resin
The tub was then saturated... 
   
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Digital Designs 2007 Honda Civic Si Fiberglass Resin
The tub was then saturated with fiberglass resin.
Digital Designs 2007 Honda Civic Si Hammer Tone Paint
Once cured and sanded smooth,... 
   
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Digital Designs 2007 Honda Civic Si Hammer Tone Paint
Once cured and sanded smooth, the tub was painted with hammer-tone paint. This type of paint has an uneven finish, which reduces glare under normal lighting conditions, providing a retro look.

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